Course Content
Introduction to Hand Safety
An overview of basic hand safety principles for offshore mechanical and maintenance crews. Includes common injuries, PPE usage, and essential safety behaviors.
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Tool Identification & Correct Usage
Identifying basic hand tools and understanding correct usage to prevent damage, injury, and incorrect mechanical outcomes.
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Tool Inspection & Pre-Use Checks
Identifying tool defects, wear, and unsafe conditions before use. Ensures crew members understand how to inspect tools and prevent equipment damage or personal injury.
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Safe Working Practices
Covers essential safe work techniques for using hand tools in offshore environments, including body mechanics, tool control, and working in hazardous or confined spaces.
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Hazard Awareness & Risk Control
Identifying tool-related hazards, understanding stored energy risks, spark and heat considerations, and performing proper risk assessments before work.
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Practical Scenario Exercises
Realistic offshore maintenance scenarios designed to reinforce correct tool use, hand safety, inspection steps, and safe working practices.
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Final Assessment – Basic Tools and Hand Safety
Complete the quiz.
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Basic Tools and Hand Safety

Wrenches, Spanners, and Sockets

Wrenches and sockets are among the most frequently used hand tools offshore. Incorrect use can result in pinched fingers, rounded fasteners, tool slippage, and serious line-of-fire injuries.

1. Choosing the Correct Size

Using the wrong-size tool leads to:

  • Slippage
  • Rounded bolt heads
  • Sudden loss of grip
  • Increased force required

Golden Rule:

A wrench or socket should fit snugly with no play.

2. Types of Wrenches and Their Uses

• Open-End Spanner

  • Fast access in tight areas
  • Not ideal for high torque
  • More risk of slippage

• Combination Wrench (Spanner)

  • Closed end reduces slippage
  • Ideal for loosening tight bolts

• Adjustable Wrench

  • Only for temporary use
  • Increased risk of rounding
  • Never use on high-torque tasks

Adjustable wrenches should NOT replace the correct spanner size.

3. Socket Types and Safe Operation

• Standard Sockets

Used for general maintenance tasks.

• Impact Sockets

Thicker walls designed for impact tools.

• Deep Sockets

For long studs and recessed bolts.

Safety Tips:

  • Ensure fully seated before applying force
  • Use extensions only when required
  • Never use “cheater bars” unless approved

4. Applying Torque Safely

Incorrect torque causes:

  • Bolt stretching
  • Equipment leaks
  • Structural failures

Safe torque practices:

  • Pull, don’t push
  • Keep wrist aligned
  • Keep body balanced
  • Use torque wrenches when required

5. Line-of-Fire Awareness with Wrenches

Always ask:

  • “Where will my hand go if this slips?”
  • “Am I directly behind the force?”
  • “Is my body stable if sudden movement happens?”

Key Takeaways

  • Correct tool size = safety + efficiency
  • Closed-end tools reduce slippage
  • Adjustable wrenches are last resort tools
  • Proper torque prevents rework and equipment damage