Course Content
Introduction to Hand Safety
An overview of basic hand safety principles for offshore mechanical and maintenance crews. Includes common injuries, PPE usage, and essential safety behaviors.
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Tool Identification & Correct Usage
Identifying basic hand tools and understanding correct usage to prevent damage, injury, and incorrect mechanical outcomes.
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Tool Inspection & Pre-Use Checks
Identifying tool defects, wear, and unsafe conditions before use. Ensures crew members understand how to inspect tools and prevent equipment damage or personal injury.
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Safe Working Practices
Covers essential safe work techniques for using hand tools in offshore environments, including body mechanics, tool control, and working in hazardous or confined spaces.
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Hazard Awareness & Risk Control
Identifying tool-related hazards, understanding stored energy risks, spark and heat considerations, and performing proper risk assessments before work.
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Practical Scenario Exercises
Realistic offshore maintenance scenarios designed to reinforce correct tool use, hand safety, inspection steps, and safe working practices.
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Final Assessment – Basic Tools and Hand Safety
Complete the quiz.
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Basic Tools and Hand Safety

Common Hand Injuries and How They Occur

Offshore working environments expose crew members to a wide range of hazards. Most hand injuries happen during routine, everyday tasks, which makes them preventable with proper awareness.

Most Common Offshore Hand Injuries

1. Pinch Point Injuries

Happen when hands or fingers are trapped between:

  • Moving equipment
  • Heavy tools
  • Pipe sections
  • Hinged components

Even small pinch points can cause severe fractures or crushing.

2. Impact Injuries

Result from:

  • Dropped tools
  • Heavy hammer blows
  • Mis-strikes
  • Sudden movement of equipment

Most impact injuries affect knuckles, fingertips, and the palm.

3. Cuts and Lacerations

Usually caused by:

  • Sharp edges on tools
  • Burrs on metal surfaces
  • Defective knives or blades
  • Slipping screwdrivers

Incorrect tool use contributes heavily to these injuries.

4. Tool Slippage Injuries

Occurs when:

  • Wrenches or sockets are the wrong size
  • Tools are worn or rounded
  • Excessive force is applied
  • Body positioning is incorrect

These injuries often lead to hand/finger strikes or sudden loss of balance.

5. Burns and Heat Injuries

Caused by:

  • Contact with hot surfaces
  • Sparks
  • Friction from rotary tools
  • Hot work areas

Why These Injuries Happen

Most hand injuries offshore occur due to:

  • Rushing or working too fast
  • Poor tool condition
  • Lack of awareness of the line-of-fire
  • Fatigue during long shifts
  • Using the wrong tool for the task
  • Working in awkward positions
  • Poor lighting or visibility

Key Takeaways

By understanding how hand injuries occur, workers can predict hazards before they appear — turning risky tasks into routine, safe operations.